HPV Fairing Construction [ Archive] - GasSavers.org - Helping You Save at the Pump
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trebuchet03
03-28-2007, 12:58 AM
Some of you may be interested in this - I stumbled upon this website as I'm in the midst of working on some aero modifications for my car.
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We're building a tool to make a fairing for a tadpole trike. I've been documenting progress Here (http://www.instructables.com/id/EFPZ1HN4FWEZ439XF9/). And will be publishing more within the next few days (about 14 hours of video to edit).
Here's Just the Video: Google Video (http://video.google.com/videoplay?docid=-780984272097779340&hl=en)
While it's not a complete micromanaged step by step handbook, it gives you an idea of one method to make an HPV fairing. We're cutting a lot of corners because of budget (the budget is small relative to teams that spend $40K+) My avatar is last year's design. To answer a question I get all the time, this is the entry for the University of Central Florida (UCF) in the ASME HPV Challenge in early May.
I'm open for questions and feedback :) Criticism is always welcomed too.
WisJim
03-28-2007, 08:20 AM
Interesting project, glad to know what you are doing and how you are doing it. Keep us posted!
Hockey4mnhs
03-28-2007, 09:19 PM
sweet
Matt Timion
03-29-2007, 12:47 AM
I'm VERY interested in this. Please keep us updated.
The Toecutter
03-29-2007, 01:05 AM
I've always wanted to take an HPV, strip it of the pedal system, and insert a small 5-8 kWh Li Ion pack and 20-30 kW drive system. Would make for an extremely efficient, and fast, high performance motorcycle.
trebuchet03
03-29-2007, 12:12 PM
I've always wanted to take an HPV, strip it of the pedal system, and insert a small 5-8 kWh Li Ion pack and 20-30 kW drive system. Would make for an extremely efficient, and fast, high performance motorcycle.
Go for the Varna design :)
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Here's the next bit -- not on actual installation, but resin mixing. And full of tips and advice. Something very important if you're using glass or other fiber.
Mixing Polyester Resin (http://www.instructables.com/id/E8KU32TFSKEZ7BGOT6/)
Oh, I forgot to mention -- the catalyst in polyester resin eats foam.... Just FYI.
JanGeo
03-29-2007, 09:19 PM
Use epoxy - it's safer to work with and doesn't eat the foam. Was wondering why the form was solid instead of hollow - would take less foam by using the large piece center cuts for the smaller pieces.
trebuchet03
03-29-2007, 10:03 PM
Use epoxy - it's safer to work with and doesn't eat the foam. Was wondering why the form was solid instead of hollow - would take less foam by using the large piece center cuts for the smaller pieces.
We're using polyester for the tool as it is stiffer than epoxy (the downside to that being it is more brittle). The catalyst does eat foam - but there's no exposed foam on our plug (it's coated with non catalyzed epoxy/fiberglass and bondo). Using epoxy for making the tool would be incredibly expensive too (but I think I'm getting ahead of myself).
I'll keep the hollow plug idea in mind for next year :) It will require coming up with an accurate way to index (as we're removing the place where we'd place a dowel) but that's a great idea if the shape allows it :)
For the actual part - we're using an epoxy resin :)
MetroMPG
03-30-2007, 07:07 AM
We're building a tool to make a fairing for a tandem trike.
Is it really a tandem? I checked out the Instructables, and it looks like a solo size machine.
Also (and sorry if this has been asked already), how did you decide to go for a full enclosure around the front wheels rather than a narrower body and faired wheels/suspension? EG:
http://www.adventuresofgreg.com/HPVlog/photos/03-09-06/DSC02048.JPG
source: http://www.adventuresofgreg.com/RocketMain.html
trebuchet03
03-30-2007, 11:05 AM
Is it really a tandem? I checked out the Instructables, and it looks like a solo size machine.
Also (and sorry if this has been asked already), how did you decide to go for a full enclosure around the front wheels rather than a narrower body and faired wheels/suspension? EG:
http://www.adventuresofgreg.com/HPVlog/photos/03-09-06/DSC02048.JPG
source: http://www.adventuresofgreg.com/RocketMain.html
Wow - that was a big mistake on my part... I fixed it now - it should have read tadpole! :P Which also answers your question in regards to why the front is shaped the way it is... There's two wheels in the front - one in the back (this is the tadpole configuration - which used to be called a slingshot).
The tadpole design lets you extend the boom out further allowing you to settle closer to the front wheels (shortening the frame). It also tends to be more stable (designed properly). With two wheels in front - we can get a more blunt shape in front and finish off with a knife edge teardrop (or closer to it) in the rear - this is at the cost of surface area though.
When we get results from scale tunnel testing - I'll let you know what our Cd is :)
My apologies :P
MetroMPG
03-30-2007, 11:20 AM
When we get results from scale tunnel testing - I'll let you know what our Cd is
Cool!
And can you fit the Jetta in the tunnel afterwards? ;)
Even with the tadpole design, wouldn't the faired, but exposed front wheels permit a lower frontal area? A la Aptera hybrid design?
(Obviously I can't comment on how it would affect Cd though...)
trebuchet03
03-30-2007, 04:51 PM
Cool!
And can you fit the Jetta in the tunnel afterwards? ;)
Even with the tadpole design, wouldn't the faired, but exposed front wheels permit a lower frontal area? A la Aptera hybrid design?
(Obviously I can't comment on how it would affect Cd though...)
I wish I could fit the car in there :P We fit a 1/12 scale model of the fairing in the tunnel - the tunnel is capable of around 100mph wind speed. So scaled, that's ~8mph :P Not too fantastic, but we can extrapolate data from it.
I don't think it's going to happen - but the idea of putting it into a water tunnel for flow visualization was thrown around for awhile... Which reminds me -- I have some pictures from when we were allowed to fill the water tunnel. Want to compare apples to oranges? Literally? :D I'll have to dig those up and post :)
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As for frontal area.... No, because of width - remember, you still need to be able to peddle in there ;) For non HPV, I think the tadpole design is better (based on the vehicles that win fuel economy records). The Varna HPV design has proven to be the most aerodynamic at the moment - that design currently holds the iHPVA speed record of 81mph (DiabloII).
trebuchet03
03-30-2007, 08:55 PM
Instructables (includes another time lapse video):
http://www.instructables.com/id/EFPZ1HN4FWEZ439XF9/
Tomorrow we Vacuum Bag
MetroMPG
04-04-2007, 04:26 PM
FYI - there's a piece up at ABG today that shows the foam shaping process for making a fiberglass kit car body. The car is being touted as a 3-wheel diesel plug-in hybrid:
http://www.autobloggreen.com/2007/04/04/in-progress-pictures-of-a-diesel-electric-plug-in-xr3-hybrid-fro/
MetroMPG
04-04-2007, 04:38 PM
Did you ride the '06 HPV? I'm curious what it was like.
trebuchet03
04-04-2007, 05:02 PM
FYI - there's a piece up at ABG today that shows the foam shaping process for making a fiberglass kit car body. The car is being touted as a 3-wheel diesel plug-in hybrid:
http://www.autobloggreen.com/2007/04/04/in-progress-pictures-of-a-diesel-electric-plug-in-xr3-hybrid-fro/
Very cool - reminds me of the T-rex recumbent motortrike :) Their manufacturing process is pretty similar - except they are making a part off of their foam before making their tool. That works well when you want to make a prototype before going into mass production (saves quite a bit of money :p). I also like how they are shaping their plug -- that's a much easier way to get organic lines :)
Did you ride the '06 HPV? I'm curious what it was like.
You bet I did :) We had a flaw in our steering though -- a castor angle of 15 degrees -- which made the steering "floppy." The result was a VERY steep learning curve (with a lot of fall over type crashes). But once you got it - you got it. Kinda like re-learning how to ride a bike, only harder. Because of this defect, the vehicle is retired.
The fairing was really cool. All of the comments said "SpaceshipOne" due to our window layout. Why? Well, those circular windows allow very good visibility without needing to manufacture a window with difficult compound curves. Honestly, the window design started off as a joke :P We also painted the inside of the fairing top black to help with visibility. That fairing also surved some rather nasty crashes (especially one 30'+ slide on oval track pavement). It was designed using either S or E glass with K-mat (a fiberglass backed scored foam core).
MetroMPG
04-04-2007, 05:24 PM
I don't know what you'd compare it to, but could you discern any reduction in pedal effort to ride the thing because of the fairing?
trebuchet03
04-04-2007, 05:39 PM
I don't know what you'd compare it to, but could you discern any reduction in pedal effort to ride the thing because of the fairing?
Very much so. Especially when you get above the 15-20mph range.
That fairing has a removable bottom section to allow your feet to come down.
http://supersoda.com/content/images/00000000089/000000000894.JPG
(Sorry for size) Note battle scars on fairing.
In the 100m trap, we shaved off about a second when the fairing had that bottom piece mounted (making it fully "sealed"). That could be due to fluxations in the human engine :P But because they wouldn't time us without some sort of fairing (as per ASME rules), I can't give you anything better for comparison. Oh yeah, the average speed was 35mph through the trap ;)
Try riding a bike faster than 20mph... Even with no wind, you can feel a significant amount of resistance. Our CFD model showed about 5lbs of wind resistance at 30mph (I think it was 30). Our tunnel testing confirmed that the model was pretty damn close. Oh, and the models didn't include the rear wheel fairing bit (couldn't get it to mesh).
Sorry for these longwinded posts :P I just don't want to leave out some of these details :P
trebuchet03
04-05-2007, 11:05 PM
http://static.instructables.com/deriv/FYV/MSMA/F05JJP3N/FYVMSMAF05JJP3N.MEDIUM.jpg
Just a sneak peak :)
zpiloto
04-06-2007, 07:10 AM
Very much so. Especially when you get above the 15-20mph range.
That fairing has a removable bottom section to allow your feet to come down.
http://supersoda.com/content/images/00000000089/000000000894.JPG
(Sorry for size) Note battle scars on fairing.
In the 100m trap, we shaved off about a second when the fairing had that bottom piece mounted (making it fully "sealed"). That could be due to fluxations in the human engine :P But because they wouldn't time us without some sort of fairing (as per ASME rules), I can't give you anything better for comparison. Oh yeah, the average speed was 35mph through the trap ;)
Try riding a bike faster than 20mph... Even with no wind, you can feel a significant amount of resistance. Our CFD model showed about 5lbs of wind resistance at 30mph (I think it was 30). Our tunnel testing confirmed that the model was pretty damn close. Oh, and the models didn't include the rear wheel fairing bit (couldn't get it to mesh).
Sorry for these longwinded posts :P I just don't want to leave out some of these details :P
To cool. Couple of questions. Sorry to rapid fire them at ya:
How heavy is the shell and total weight of HPV?
What's the size (teeth) of the big change ring? Is it set up with a single speed hub? If so what the gear ratio?
I guess you have 300m to speed before the trap. Do you know what kind of wattage is required to reach that speed?
Does it heat up pretty quickly inside when your working hard?
And last for now. Has anyone tried the superman postion instead of the recumbent for the HPV? I would thing that you might be able to develope more power that way or does it require a bigger shell?
Sorry for the 20 questions but this really is cool.
MetroMPG
04-06-2007, 09:39 AM
Question 21: does the aeroshell make it noisy inside? Something tells me that might be an issue, transmitting/amplifying vibration & road jolts...
trebuchet03
04-06-2007, 10:55 AM
To cool. Couple of questions. Sorry to rapid fire them at ya:
How heavy is the shell and total weight of HPV?
I can't remember exactly, but I think the shell was something like 20-30 pounds, and the frame right around there too. Mind you, the shell was made WAY too strong.
What's the size (teeth) of the big change ring? Is it set up with a single speed hub? If so what the gear ratio?
Again, I can't remember - either a 44 - or 53 I think.
I guess you have 300m to speed before the trap. Do you know what kind of wattage is required to reach that speed?
Not at all :/ Sorry
Does it heat up pretty quickly inside when your working hard?
When fully sealed - yes. We solved that problem this year with NACA ducts.
And last for now. Has anyone tried the superman postion instead of the recumbent for the HPV? I would thing that you might be able to develope more power that way or does it require a bigger shell?
Yes.
1. It's very difficult to get it right so that you can maintain stability
2. You can get more power down - usually sacrificing rider comfort
3. A team did that two years ago, and crashed everywhere :/
Sorry for the 20 questions but this really is cool.
No worries :) I wish I could answer more of them :P
Question 21: does the aeroshell make it noisy inside? Something tells me that might be an issue, transmitting/amplifying vibration & road jolts...
Less wind noise - but yes, you the fairing does make some sound when you hit bumps. It's not that big of a deal though. This year we have a better mounting scheme that should help in that department :D
trebuchet03
04-09-2007, 01:30 AM
This is the video that will be presented at the senior design final presentation. Mind you, the vehicle isn't complete for the competition - but it is ready for grading.
Remaining
1. Powder coating frame
2. Mounting the Fairing
3. Painting the Fairing
4. Putting Windows (PETG) on the fairing
We also want to give the frame more torsional stiffness as it gets slightly scary at high speeds. I will be the first (and not last) to say - this thing is a LOT of fun to ride :thumbup: :thumbup: And the steering geometry is perfect. It was designed with zero scrub radius and after manufacturing; it has no brake steer, no bump steer, tracks perfectly and I can turn the thing in something like a 4' radius (within one car parking stall).
google Video (http://video.google.com/videoplay?docid=4890457884992002505&hl=en)
If anyone is in the Orlando area - the vehicle is being presented in the UCF Engineering I/II Atrium from 7am to 12pm this Tuesday. The vehicle will be rollers so it can be test "driven" :P You're welcome to come - I think our table will have brownies :P
MetroMPG
04-09-2007, 09:06 AM
Cool vid - good luck on the presentation.
We also want to give the frame more torsional stiffness as it gets slightly scary at high speeds.
What kind of scary? Pedal steer?
trebuchet03
04-09-2007, 10:51 AM
What kind of scary? Pedal steer?
A little bit... But it gets into this vibrational mode causing a shimmy. It's manageable as is, but we don't want to worry about it going down the track :)
To be honest, I think when we mount it in the fairing, that will resolve the issues. Because the fairing way to strong (like last year's and this time we cut back on materials). The fairing can support our weight standing in it while it's raised off the ground :P
MetroMPG
04-09-2007, 11:05 AM
Vibrations aside - a very cool machine you've built there.
More Q's: what's the weight of the bike & fairing separately?
What's your track width? Is it any narrower than commercial tadpoles to minimize frontal area of the fairing?
FYI, I practically wore out YouTube watching this tadpole video: http://youtube.com/watch?v=qiv4aDolVaI
trebuchet03
04-09-2007, 01:33 PM
what's the weight of the bike & fairing separately?
Not sure, we havn't put it on a scale yet.... Fairing we estimate to be ~20lbs - frame ~32lbs
What's your track width? Is it any narrower than commercial tadpoles to minimize frontal area of the fairing?
I think it's around 32 inches -- I'll have to double check because that seems a bit big. But because we're fully faired, I think we had to go a little bigger than the commercial products to prevent steering issues. In any case, if it turned out to be too wide, we'll make it leaner next year as we'll have a working and tested prototype (this year's model).
Bill in Houston
04-09-2007, 03:44 PM
I think that you said that the previous shell was a little rumbly inside. Some of the expanding foam in a can might help knock down the rumble. I don't know if the weight would be worth it or not. Anyway, tap on the shell until you find spots that seem to make a louder noise than others, and shoot some foam on them.
trebuchet03
04-09-2007, 04:09 PM
I think that you said that the previous shell was a little rumbly inside. Some of the expanding foam in a can might help knock down the rumble. I don't know if the weight would be worth it or not. Anyway, tap on the shell until you find spots that seem to make a louder noise than others, and shoot some foam on them.
The noise was due to the fairing - frame junctions - basically the "female" part of the dzus fasteners rubbing on the fairing itself :/ So pretty much the whole thing was making the vibrational sounds :P But yeah, the foam would help; like carpet in a regular car :P I think we are going to use some neoprene on where the fasteners make contact with the fairing - to protect the fairing and reduce noise :)
Bill in Houston
04-09-2007, 04:21 PM
I think we are going to use some neoprene on where the fasteners make contact with the fairing - to protect the fairing and reduce noise :)
Oh, cool. That makes sense. I was thinking of plastic washers, but the neoprene should be nice and really dampen the noise.
Bill in Houston
04-09-2007, 10:26 PM
FYI, I practically wore out YouTube watching this tadpole video: http://youtube.com/watch?v=qiv4aDolVaI
If I ever ride the MS150, I need something cool like that... So how much would a velomobile set me back?
Edit: Oh, wait, I see that velomobile is a generic term rather than a brand name. Anyway, a recumbent would be cool.
Bill in Houston
04-12-2007, 01:48 PM
Hey, I was thinking of something from my days of building racing sailboats.
If you want to make the shell lighter and stiffer, you could try this:
Make the molds for the shell as negative molds (like bathtubs)
When you build up the layers, put in a layer of something like this:
Klegecell (http://www.diabgroup.com/aao/a_products/a_prods_3.html)
and then use a vacuum pump to apply pressure. You do this after your outer couple of layers have been applied and have set.
To do this, after the outer shell is set up, you have to put in all the following and get the vac pump going before the resin starts to set.
1- a layer of mat or cloth
2- apply resin, roll out the bubbles
3- lay in pieces of klegecell (they won't fit perfectly - that is what the vacuum is for.)
4- lay a big sheet of plastic in the mold. Seal its edges to the edges of the mold, except...
5- in one spot, put the hose from a vacuum pump under the plastic sheet, and seal all around the hose.
6- turn on the pump.
7- watch as the plastic sheet is sucked down on to the surface of the shell, klegecell, and mat
8- smile a satisfied smile as you look for leaks
9- let it run until the resin is fully set, probably overnight
Different stuff to note:
The adhesive that you use to seal the edges needs to be pretty good. We used some kind of 3M product that we called "monkey poop". Helpful, I know. It was kind of like high-tech modeling clay. It came on rolls with a wax paper backing. It did not dry out and was super sticky.
Nothing sticks to wet resin, so when you apply the layer of mat and resin, be careful not to get it on the edges of the mold.
The vacuum pump hose may ingest resin, so think about a trap of some kind, or use hose that you don't care too much about.
Put a little scrap of klegecell in front of the end of the vacuum hose to keep from sucking the plastic sheet in.
Of course, experiment with it first since it is a little hectic trying to get everything in the mold and sealed up before the resin kicks.
The advantage of this method is that even if you only get something like 36"H2O vacuum, you are applying 190 lbs of force per square foot, which gets everything nice and smashed together.
Here's a video:
Vacuum Bagging video (http://www.amazon.com/Vacuum-Bagging-Sandwich-Core-Construction/dp/B00004U0ZE/ref=pd_bbs_sr_2/102-8905772-6006547?ie=UTF8&s=video&qid=1176402983&sr=8-2)
The klegecell will make the structure stiffer and is a way to give the shell some three-dimensionality to reduce flex, oil-canning, and all that. Plus, it's fun to say "Klegecell" and "vacuum bagging"
It occurs to me now that you guys probably already knew all this, but in case you didn't, I hope it was helpful.
trebuchet03
04-12-2007, 02:05 PM
Hehe - Last year we used Divinymat (I've been referencing it as Kmat) and vacuum bagged :P For some reason, we went with coremat this year (which is just a fiber bulking mat) instead of the foam core. All of our testing showed that Kmat + glass is VERY strong and better strength/density ratio :)
The adhesive that you use to seal the edges needs to be pretty good. We used some kind of 3M product that we called "monkey poop". Helpful, I know. It was kind of like high-tech modeling clay. It came on rolls with a wax paper backing.
Haha, that's that stuff we used :P
The vacuum pump hose may ingest resin, so think about a trap of some kind, or use hose that you don't care too much about.
Put a little scrap of klegecell in front of the end of the vacuum hose to keep from sucking the plastic sheet in.
We had a perforated film release and breather mat with extra breather at the vacuum port (which was not directly above the tool) :)
It occurs to me now that you guys probably already knew all this, but in case you didn't, I hope it was helpful.
No worries :) I'm sure if someone else is going to tackle a project like this, it's great to have more than one version :) I'm actually working on the tool making/vac bagging video right now :) We pulled our part last week and it came out great -- the entire thing is a tad over 20 pounds (on account that core mat is pretty much thick paper towels drenched in resin :P). But that's better than last year with a larger surface area :)
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I forgot to mention....
Here is where we ordered from. (http://www.fibreglast.com/showproducts-category-Sandwich+Core-157.html)
Next year, I'd love to use the nomex honeycomb. There's a lot of cool tricks for structural mounting you can do and it's super light. It just wish it wasn't triple the cost :P At the bottom of the page you can see the coremat stuff we used. It's lighter than glass - but heavier than foam core.
Bill in Houston
04-12-2007, 02:40 PM
Hehe - Last year we used Divinymat (I've been referencing it as Kmat) and vacuum bagged :P For some reason, we went with coremat this year (which is just a fiber bulking mat) instead of the foam core. All of our testing showed that Kmat + glass is VERY strong and better strength/density ratio :)
<snip>
We had a perforated film release and breather mat with extra breather at the vacuum port (which was not directly above the tool) :)
<snip>
core mat is pretty much thick paper towels drenched in resin
<snip>
Next year, I'd love to use the nomex honeycomb. There's a lot of cool tricks for structural mounting you can do and it's super light. It just wish it wasn't triple the cost :P At the bottom of the page you can see the coremat stuff we used. It's lighter than glass - but heavier than foam core.
Coremat and roving are brutally heavy. We hardly ever used roving, and never used coremat in our boats.
The perforated film release and breather is something I was not familiar with until I poked around some on the 'net. Too cool. How sweet to be able to get all that extra resin out.
I have not worked with nomex honeycomb. Sounds really cool.
trebuchet03
04-12-2007, 02:56 PM
Coremat and roving are brutally heavy. We hardly ever used roving, and never used coremat in our boats.
The perforated film release and breather is something I was not familiar with until I poked around some on the 'net. Too cool. How sweet to be able to get all that extra resin out.
I have not worked with nomex honeycomb. Sounds really cool.
I forgot to mention.... With the part pulled and the two halves glassed together..... We can stand in the fairing with it raised off the ground :) It's way too strong - but extra points for roll over safety/protection.
The breather also helps get even pressure over the entire part -- no need to have a bunch of different ports to get even pressure :)
For reference - here's our layup.
3 Layers of Glass
Specific loading zones got coremat (including the entire bottom)
1 Layer of glass
This honeycomb is really cool -- it's just paper and glue! But it similar to a cardboard box -- really strong because of the geometry :)
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Out of curiosity, what do you do for a living? Just curious as we're always looking for the knowledge resources for different manufacturing methods and the experience we just don't have ourselves (after all - we're just college students) :P
trebuchet03
04-15-2007, 02:17 PM
Here's the next installment :)
Time Lapse with captions inside :thumbup:
http://www.instructables.com/id/EZR0D24F05JJOYL/
http://static.instructables.com/deriv/F87/FLXY/F0H63OGW/F87FLXYF0H63OGW.MEDIUM.jpg
She's a lot lower than last years model. It will be lifted another 3 inches or so to mount to the frame ;)
trebuchet03
04-21-2007, 12:49 PM
Here's an update... No video - but some progress pictures :thumbup:
Stiffeners Added to Frame:
http://www.primitiveengineering.com/hpv/prod/stiff.JPG
Now with Windows (PETG):
http://www.primitiveengineering.com/hpv/prod/window.JPG
Interior View:
http://www.primitiveengineering.com/hpv/prod/view.JPG
Interior View further back (because camera has no peripheral vision :P):
http://www.primitiveengineering.com/hpv/prod/view2.JPG
Here's how the windows are attached:
http://www.primitiveengineering.com/hpv/prod/inter.JPG
Naca Duct:
http://www.primitiveengineering.com/hpv/prod/naca.JPG
EDIT: it appears my site is having some tech. difficulties... Again! Give me a few to rollback some server crap :thumbdown:
EDIT#2: So I got hacked... but he botched it... Not sure how he got access yet because my mode settings...
Bill in Houston
04-21-2007, 07:37 PM
Out of curiosity, what do you do for a living? Just curious as we're always looking for the knowledge resources for different manufacturing methods and the experience we just don't have ourselves (after all - we're just college students) :PSorry, been traveling and I missed this question. I am a ChE and have mostly done environmental and project management work. But I love making stuff and seeing stuff made, and have visited a bunch of different manufacturing facilities, and worked in the sailboat shop/factory, auto parts store, and a nylon spinning plant, so I know something about a lot of different things. Any time you have a question, just PM me or e-mail me. I'll let you know whether I know anything or not. I don't know anything about any kind of welding, so I can save you from having to ask about anything along those lines. :-)
The fairing looks great. The windows are beautiful. Did you make them yourselves? I hope you guys do great on the grading/competing.
trebuchet03
04-21-2007, 07:43 PM
Sorry, been traveling and I missed this question. I am a ChE and have mostly done environmental and project management work. ...
The fairing looks great. The windows are beautiful. Did you make them yourselves? I hope you guys do great on the grading/competing.
Very cool :thumbup:
The front window/windshield was Vacuu-formed off of another tool cast from our actual part :p The other two were cut to fit and attached. The nice thing about PETG is that you can fold the sheet in half, it it takes the bend :thumbup: :thumbup:
Alas, I wasn't there for that stage of construction - but I do agree, they came out beautifully :thumbup:
trebuchet03
04-24-2007, 11:14 PM
Fabricated the wheel disks today :thumbup: :thumbup:
http://www.primitiveengineering.com/hpv/prod/disk.JPG
Made from an unknown surplus plastic -- nice and thin, very flexible and doesn't appear to be brittle. As of this instant, they will be frosted (to look nicer than that). They still need to be epoxied together (to hold shape) - but will attach with Velcro :thumbup:
usedgeo
05-02-2007, 09:41 PM
Maybe this is slightly off topic.
Early on I was looking at adding an electric motor to my Saturn. As it looks like I might reach the 60 mpg goal without the motor I am thinking of using that budget for one of these. A motor would be much more useful on it. Tadpoles look cool but I would not think one could ride one on the streets without getting run over.
I have ridden motorcycles in snow and hit patches of ice. I am slightly biased toward three wheels for when the traction is poor. This should place a person high enough to be seen my most drivers.
http://www.sunbicycles.com/sun/recumbents/ez3USX/ez3USX.htm about $900 US
Here is a nice bike for a bit more money.
http://www.ransbikes.com/StratusLE07.htm
usedgeo
trebuchet03
05-02-2007, 09:47 PM
Tadpoles look cool but I would not think one could ride one on the streets without getting run over.
Naw -- I've really never heard of problems.... When people see something they don't recognize -- they keep extra distance :p Height isn't a big deal -- people swerve/react to small animals all the time (but sometimes they're too fast and still get nicked) :p Someone that doesn't due to distraction (or otherwise) is going to be trouble regardless of what you're riding :thumbdown:
Just my .02 cents :thumbup:
Another plus to three wheelers is hill climbing abilities :thumbup: :thumbup:
Maybe this is slightly off topic.
Early on I was looking at adding an electric motor to my Saturn. As it looks like I might reach the 60 mpg goal without the motor I am thinking of using that budget for one of these. A motor would be much more useful on it. Tadpoles look cool but I would not think one could ride one on the streets without getting run over.
I have ridden motorcycles in snow and hit patches of ice. I am slightly biased toward three wheels for when the traction is poor. This should place a person high enough to be seen my most drivers.
http://www.sunbicycles.com/sun/recumbents/ez3USX/ez3USX.htm about $900 US
Here is a nice bike for a bit more money.
http://www.ransbikes.com/StratusLE07.htm
usedgeo
You have two totally different bents there. The Sun trike is going to be heavy and slow due to it's 3 wheels, disc brakes and suspension. The suspension will bob when you pedal and rob power because the pivot is several inches below the upper chain line. When pedaling the chain is tensioned which will pull on the suspension pivot and compress the shock. In the picture the chain is shown on it's lowest gear, so the power robbing suspension bob will only get worse when you raise the chain higher by shifting to the larger front gears. If you don't need to go very far or fast, and you need great ammounts of safety and comfort, this bike might be OK.
The Rans is a performance machine. It's light and simple. It also seems like it's been developed and refined over the years, so it should be easy to use and own. HTH
Dave W.
Service Manager
Pacific Bicycle
www.pacbikes.com